Parts, Inflatable First of all the Alpha is not the engine but the outdrive (transmission). Bearing Preload Tool 91-14311A04. They said all the seals in the stern drive were dried out and crumbling. & Rings, Prop Nut Kits & Hello guys. Engine Oil Recommendation Chart - Mercruiser parts The reservoir is higher than the hole, as I remember. JavaScript is disabled. (You must log in or sign up to reply here.). Pressure testing a Mercruiser Alpha 1 Gen 2 Upper - YouTube I'm no mechanic, just a blue water sailer and woodworker who loves deep sea fishing. OEM MerCruiser Alpha 1 Gen 2 Outdrive! I took it to one mechanic and he told me it was cover nut inside the drive that was completely lose, I paid him to fix it, change oil, water pump . i found the pdf for the manual on i boats and printed it out (at work of coarse. Caulking, Marine Engine As you would notice there are some structural and functional differences between Alpha gen 1 and Alpha gen 2. No sign of water in the oil, looked like new. I have done the upper seals. This page was generated at 08:27 AM. When the boat is not used these foam and paper gaskets can also shrink which can also lead to leaks. Deals, Trailering Gear lube leaking/dripping from Mercruiser Alpha One engine Mercruiser 5.7L EFI alpha 1 Gen 2 drive The leak is coming from the lower portion of the keyhole area - not the large bore where the u-joints and yoke pass through - the lower portion. HOW TO FIND LEAK IN YOUR BOAT with Mercruiser Engine and - YouTube REPLACEMENTKITS.COM - Brand Fits Mercruiser Alpha One Gen 2 Impeller Repair Kit - 4.2 (83) $2499 FREE delivery Wed, Mar 8 on $25 of items shipped by Amazon Small Business Water Pump Impeller Kit for Mercury Mercruiser Alpha One 46-96148A8 46-96148Q8 4.6 (193) $3919 FREE delivery Fri, Mar 10 Screws, Boat Handles, Pulls, This valve opens when the drive is installed and closes when removed to prevent the reservoir from draining. Got the drive off. I recently purchased a boat with a 2003 Mercruiser that has a gear oil reservoir in the doghouse. Second the area you circled is the trim cylinder which would leak trim fluid from the trim pump not gear lube. The Bayliner Owners Club is a gathering place for Bayliner Owners and prospective owners. No returns on electrical components, as they are all tested and working properly when they leave our location.Feel free to visit our web site: ShipShapeTN.ComSend us an email: ShipShape@Bellsouth.Net orGive us a call: 615-459-7202!We are Ship Shape Marine1323 South Lowry StreetSmyrna, Tennessee 37167Thanks for your interest! These are the top picks and the most-sold mercruiser greasess. I don't know if it has a hose clamp or some other hose clamping fitting because I cannot see up in there. Maintenance, Pumps and However, considering the features, you can go for the Alpha gen 2. PFDs, Roof Racks, Carriers, If water is leaking into the bilge and its not from an engine hose then its most likely the shift cable or driveshaft bellows. i was just out trying to take a pic but my phone is not cooperating. Shop US $113.88 63115A12 Alpha One Gen I 96863A15 Alpha One Gen II 805320A1 Fits all of the following sterndrives Replaces Part Numbers: 805320A03 17693A2. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Backlash Indicator Rod 91-53459. Mercruiser manual #14 is for the Alpha and contains all the detail you need. How did you refill your reservoir when you changed the oil? Fasteners, Boat Windshield All times are GMT-8. Charts & JavaScript is disabled. BTY your anodes need replacing. 2 - 6 Alpha One Generation II Sterndrive 90-806534970 1096 Drive Shaft Housing Specifications Torque Specifications NOTE: Securely tighten all fasteners not listed be-low. Hardware, Boat Trailer im a Ford mechanic by trade so i have a good set of tools just wasnt sure if there were any must have tools to do the job. The u joints usually wouldn't be rusty at all but I say that assuming a drive would have been pulled and inspected at least once a year. Drive was in up-position on the trailer. Covers, Boat Cover There is a seal which holds the water out but the shaft is hardened steel which can rust, pit and ruin the seal. Bullet Skimmer, Paint and Acessories, Fishing Outriggers & & My version of the events leading to this problem would be: Just spoke with the mechanic and this is what he said. I have a 1990 mercruiser alpha one. After reassembly, filled the oil from bottom to top vent screw as usual and filled the reservoir. The bilge pump came on every 2-3 minutes while sitting still. Place a drain pan directly under the lower unit. A small leak has developed right at the end of the red pencil as seen in the photo. Racks, Fish Finders, Sounders Got a 98 crown line with alpha one gen 2. If you're still using a fair amount of gear lube I would listen to Hank (L&M) and check it out to be safe. OEM Quicksilver MerCruiser Alpha 1 Gen 2 Outdrive 2.00 Standard Accessories, Electronic Navigation Share this conversation. You must log in or register to reply here. Axles, Boat Trailer Tie For a better experience, please enable JavaScript in your browser before proceeding. Tops, Bimini Top Feel free to post if you need any help. I have a 1990 mercruiser alpha one. Water is leaking into the I appreciate all of the help. I just ordered the hinge pin tool, gasket kit, bellows for the shift cable. Trailer Winches, Shop Accessories, Pontoon Bimini Top 10 Best Mercruiser Greases 2023 - Complete Review & Buyer's Guide Ropes, Boat Video, GPS Chartplotters & You are using an out of date browser. This very large foam gasket is often not inserted or installed correctly and can leak water from the ocean into your boat. Protection, Dock Storage & He said the whole thing is rusty from water getting into the drive for some time, he said he can't believe the 1st mechanic didn't say anything about it. Help Quick!! Oil leaking from small hole in lower unit!! how bad if I continue to use as is. All the seals except for the input shaft seal are just pull out/drive in seals. Could not find much on the valve in there. & Dock, Anchor Chains & You could also open the bottom drain screw quickly and check for and water, if you do have a leak you will probably find some water. Show More. Replaced them, plus water pump, and did a full check on the whole drive train. I have not had any previous Mercruisers with the reservoir, so no experience with it. I did have someone inspect the boat and they didnt mention the anodes so Im a bit disappointed. Help identify gear fluid leak. [Alpha One, Gen 2] Boat, Boat Buyers Its a 1986 which i think is gen 1? The rubber tubing between the reservoir and the drive could be cracked between the boat and the drive. High Back Reclining Helm Seat, Cabin and Deals, Pumps & Plumbing My input shaft seal was peeing in the drive boot. No matter what size or model of Bayliner Boat that you have or are contemplating, we have members here who have that same model and would enjoy discussing it in a friendly, welcoming environment. Manufacturer, Boat Tables & I have only pulled the alpha drive. I drain and fill gear oil with Merc High Perf. Plumbing, Anchor The upper seals and impeller stuff isn't hard and all the seals should only fit what they're intended for. Interesting timing on this one. read more Jason Marine Mechanic 25,417 satisfied customers There is drive line fluid leaking from the lower end (maybe I dont know what it is about it being a boat that makes it more "scary" :laugher: Check over on iboats for the manuals. I have a mercruiser 1987 Alpha one, Generation One outdrive that leaks outdrive fluid and water into the bilge. REPLACEMENTKITS.COM Brand Fits Mercruiser Alpha One Gen II Carrier Assembly Pump Base Replaces 807929A1 & 821759A2 Visit the REPLACEMENTKITS.COM Store 100 ratings | 5 answered questions $2499 Get Fast, Free Shipping with Amazon Prime FREE Returns About this item Fits Mercruiser Alpha One Gen II Replaces GLM 12341 & Sierra 18-2354 This situation will make things inconvenient because you will have difficulty trimming the boat underway, but will not destroy the outdrive. If I had to guess your loosing it thu the upper yoke seal. Completely different system. This happened to me. Ask Your Own Boat Question. Aug 27, 2009 Along with the oem manual for the drive this is a pretty useful site too. MERCRUISER ALPHA ONE GEN II UPPER BOX GEARCASE SEAL KIT | GLM Part Number: 87501; Sierra Part Number: 18-2644; Mercury Part Number: 26-88397A1 4.8 (16) $3155 FREE delivery Sat, Mar 4 Or fastest delivery Feb 28 - Mar 1 Only 8 left in stock - order soon. Alpha One drive oil leak? - Offshoreonly.com Fenders, Boat Trailer The Fora platform includes forum software by XenForo. & I only say this you think the leak is on the starboard trim cylinder. Plumbing, Fresh Water Boat Share this conversation. Boarding, Paddles & Ok, either way, if in fact it is the seals, there are 2 areas where the seals are prone to wear, the most common is the upper seals (2) in the upper unit housing where the lower driveshaft passes through, and the other 2 seals are directly under your water pump impeller base housing..which is the lower unit driveshaft seals. Does this sound right? PDF ALPHA ONE GENERATION II STERNDRIVE 2 - marine-j.com Yes thats how the problem originally started I noticed a bunch of oil in the bilge when the boat was just sitting in the garage and when I took it to the 1st mechanic he took the drive apart and said a lose cover nut was causing the leak but the 2nd mechanic didn't agree and said that would be impossible. I have gear oil leaking between the transom and housing. All rights reserved. Another common point is at the propeller shaft. Holders, Cabin Accessories & Parts, Boat Tubing & Received 8 Likes on 4 Posts. 2,254. This is what I found in the bellows and it is gear oil.Sent from my SM-J737V using Lake Ontario United mobile app, You need to be a member in order to leave a comment. Discovered gear oil in my bilge about 1 week after last change. I see gear lube in the u joint bellow which tells me the input shaft seal is leaking. We understand that it's unconventional to purchase items from youtube, so please note the 100% positive feedback on both of our eBay usernames: shipshapeparts and shipshape8968804. Furniture, Boat Seat Pedestals & All times are GMT-8. Downs, Couplers, Mounts, I have a question on my mercruiser outdrive gear oil that Parts, Sacrificial Anodes & I didn't think any gear oil was present in that area. Make sure the gear lube reservoir system is functioning as it should. Buy a Service Manual before attempting this repair. Can you post a picture of where you are seeing the level decrease? JavaScript is disabled. Gearlube in the u joint bellow is not normal. That will make the leak - leak even more as the bubbles will force more oil out. Vinyl, Floating Boat Answered in 17 minutes by: 3/1/2023. Did you get good placement of the o ring that goes between the upper and lower halves? Maintenance, Boat Cleaners & Not sure if its in the Bayliner library but I know we have it under Documents at the Maxum site. I will look again. For less than $20 you can usually pick up a Merc #6 service manual that covers Alpha Gen 1's and SS drives. Thanks for your help. Category, View Or it could just be from the hose. Covers, Boat Shrink Wrap Share by E-Mail. I want to check the u joints while im there too if i have to take it out. I'd have them also do the u joints, an impeller and related parts/gaskets while they have it. Found a great little Merc shop near us. Agreed, I did mine when we had our i/o, it had the same leak, pretty common. covers any damage to the drive that requires it to be repaired or replaced including failures resulting from lack of oil, fishing line, impact . Outdrive is Mercruiser Alpha One, Gen 2 07-07-2021, 07:08 PM #2 Bt Doctur Silver Level Contributor Join Date Jun 2006 Location Share on Twitter. We gladly accept returns if you feel a part was misrepresented. Maintenance, Fiberglass & Epoxy Accessories, Marine DC Power Plugs maintenance gone outdoors sterndrive engineering mercruiser alpha one gen 2 outdrive michigan motorz mercury mercruiser alpha i one drive boattest mercruiser alpha one lower unit oil type boost engine s mercruiser . Share on Twitter. I took off the drive, drained the oil and pressure tested it. Step 2. Answered in 2 minutes by: 10/15/2011. You must log in or register to reply here. Re: Mercruiser Alpha One gen2 leaking oil, but where? C $661.62 Find many great new & used options and get the best deals for Alpha One Gen 2 gimbal bearing with TOOLS bellows puller Mercruiser trasom kit at the best online prices at Free shipping for many products. The sticker on the side of th . Replaces MerCruiser Gen 2 alpha outdrives 1991+. White Streaks in your Gear Lube. Oil Seal Driver 91-817570 Shimming Tool (Driven Gear) 91-60526 Shimming Tool (Drive Gear) 91-60523 Slide Hammer Puller 91-34569A1 Pumps, Livewell Aerator Pumps Now, Shop I cannot tell until I remove the gimbal housing. This is a VERY serious condition which will eventually lead to serious damage. No matter what size or model of Bayliner Boat that you have or are contemplating, we have members here who have that same model and would enjoy discussing it in a friendly, welcoming environment. my son has a 2006 bayliner 210 cuddy and is losing oil out of the alpha 1 gen 2 mercruiser sterndrive. Along with the oem manual for the drive this is a pretty useful site too. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. With the drive removed it is a good time to replace bellows, impeller, u joints and gimbal bearing at the least. Copyright 2019 IBOATS. Myself, top down, 1/4 tank. & Live Bait & Sonar, Trolling It may not display this or other websites correctly. A pressure test by a competent shop would be a reasonable start. Outboards, Shop Thank you very much for the replies. Water pump impellers are one of more vulnerable pump assembly parts. Makes perfect sense. I assume i have to take the upper drive off the boat to do the upper seals? Water leak in near where . Customer reply replied 18 hours ago. This Old Boat Mercruiser Alpha 1 Gen 2 out drive oil reservoir. Starters, Marine Solar Power Drive fluid leak on 3.0 mercruiser 2.0-gctid799673 HiCustomer Happy to help. Deals, Electronics It'll make life much easier. The Bayliner Owners Club is a gathering place for Bayliner Owners and prospective owners. The cost sounds reasonable IMO. Alpha 1 Gear oil leak into bellows??! - Offshoreonly.com . Recent Topics Looking for a Victrola fishing box! If you quit pumping oil when the levelreached the vent andthen refilled the reservoir from the top cap instead of the bottom you will have a lot more air to burp out. Ask Your Own Boat Question. Cant tell for sure until I get it off. I am wondering if this is normal to fill any leftover spaces in the out drive up to the reservoir. Discussion in 'Gas Engines/Drives/Transmissions/Props' started by KHE, Aug 31, 2020. So first fix - replace bottle cap if there is oil on the top of it. John, Copyright 2017-2022 Big Lake Media LLC, PALMER, AK. on redoing the lower unit seals and water pump. Software, Digital Accessories, Big Jon The gasket has a built in seal to prevent it from leaking at the bellhousing. Drive/gear lube is the same thing. Def not the drain plug leaking its on the oposite side just further forward and a little higher than the drain. Any comments before I pull the boat out and start looking for leaks would be appreciated. Gear lube is leaking from my Mercruiser Alpha One 3.0L. Category: Boat. Covers, Other CSR is a member supported community. Cushions, Lexington Hi all, I need some help I have a drive fluid leak on my 2013 Bayliner 175 with 3.0 mercruiser with alpha one drive somewhere. When I purchased it last fall I removed the out drive to check everything as I have done approx 50 times on previously owned Mercruisers and OMC Cobras in the last 40 years. Kits, Seadog Stainless Steel Cup Feb 22, 2017 I learned the hard way about the little gaskets that go on the vent and drain screws! Galley, Barbeque Is this a Gen I? +! I would love the pdf if you have it my email is. Again gear lube inside the u joint bellow is likely the input shaft seal has failed (probably from the bits of rust flying around in there) pressure test the drive to confirm. Water is leaking into the boat at a slow pace through a hole directly above the - Answered by a verified Marine Mechanic . Amazon.com: Alpha One Seal Kit Trying to go boating with my family today and while removeing the cover i found small puddle of gear lube under the lower unit coming from small hole in front section of the lower unit. I removed the lower unit to check the seals in the shift shaft and to replace the impeller and water pump gaskets. I have ordered a new one along with a gasket kit, hinge pin removal tool. 2016 22SSRX, SPS,Champagne, G helm chairs, Sandstone w/driftwood accent w/ graywood trim, Premium vinyl floor, Suzuki DF150TX; SS 15.25X19,41 MPH @ 6100 RPMon GPS. Remove the drain plug on the "bullet" (see photo below). Seals go bad after a few years and need to be replaced. Gear oil leak on Alpha one Gen 2 - BAYLINER OWNERS CLUB HOW TO FIND LEAK IN YOUR BOAT with Mercruiser Engine and Mercruiser Alpha Outdrive = # Mystery Leak in Boat SolvedDoes your Boat have a Mystery Leak you cannot solve ?Is it fitted with Mercruiser Outdrive ?Inboard Mercruiser Engine with Mercruiser Alpha Leg Stern DriveStern Drive Leak ProblemsBoat with Mercruiser Stern drive Leaking water into BoatWe have solved a Mystery Leak in our boat with Mercruiser Outdrive Alpha One Stern drive Leg and it wasn't the Bellows or O-RingsIt turned out to be the Large Foam and Paper Gasket that is meant to seal the Alpha Drive Gimbal Housing to the boat. for Sale, Buy A Thanks. Best $20 you will ever spend and covers every process with diagrams. I highly recommend getting the Mercruiser manual. It seems to be leaking mostly from the shift shaft seal now less from that small weep hole,there is a pretty big puddle now. I pulled the alpha drive Tuesday and have it sitting on the stand I built when replacing the impeller. Rails, Marine Tools & Tool Mercruiser 805320A03 Tilt Trim Sender Limit Kit Alpha Bravo . My alpha 1 is leaking out the weep hole of the shift lever - JustAnswer Mercruiser Alpha 1 Gen 2 Leaking Drive Fluid 10-4-18 ShipShape Marine 5.83K subscribers Subscribe 17K views 4 years ago I just had a call about a leaking drive that was recently. If you know how to remove the valve, please let me know. Mercruiser Impellers & Water Pumps | Wholesale Marine I don't want to just pull it. Here's an Idea that I will try this weekend: CREATE Alpha One Gen 2 Upper Drive Seal Leak - YouTube Gear oil leak - Alpha one gen 2 drive | Club Sea Ray Allow that to drain for about 15 minutes. Login, Boats
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